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::: Student Training Guide

This was the manual handed to all students participating in Croc Skills 2001.

INDEX

PLAN OF BENCHES & TABLES

PLAN READING

OCCUPATIONAL HEALTH & SAFETY

UNIT 1 - GENERAL SAFETY

UNIT 2 - GENERAL ELECTRICAL SAFETY

POWER TOOLS

CONSTRUCTION TECHNIQUES

PREPARING THE MATERIALS LIST

MATERIALS LIST

PREPARING THE TOOLS & EQUIPMENT LIST

TOOLS LIST

EQUIPMENT LIST

SITE PLAN FOR BENCHES & TABLES

PROJECT APPROVAL

This manual also contained the following documents and forms from the Moree Shire Council (phone: 02 6757 3245) which are not included below in this webpage:

APPLICATION FOR CONSTRUCTION CERTIFICATE

DEVELOPMENT APPLICATION

GUIDE TO SUBMITTING A DEVELOPMENT APPLICATION

 

 

PLAN OF TABLE AND BENCHES

 

 

PLAN READING

For the team to be able to construct the park bench you need to be able to "read" the plan.

Discuss the following issues with your TAFE teacher:

  • The scale that the plan is drawn to
  • Measurements on the plan
  • What if there are no measurements for a section. How do we get to size?
  • The meaning of the following letters:

FS

CS

CH

  • What is a coach screw?
  • Ask to see the finished project

Remember, if you don't understand the plan, how can you make the project? So if there are any issues you are not sure of, ask.

 

OCCUPATIONAL HEALTH & SAFETY

When undertaking a project like this we need to ensure that our work is carried out safely.

Understanding the risks is the first step in accident prevention.

It is critical for the team to discuss the following issues:

  • Protective clothing
  • Safety equipment
  • Electrical cords and power tools
  • Safe use of the hand tools required to complete our project
  • Lifting heavy objects
  • Being a safe team worker

Refer to the following notes and discuss all these issues with your TAFE teacher.

 

UNIT 1 - GENERAL SAFETY

The Need For Accident Prevention

Industrial accidents are a serious community problem. Every year in Australia hundreds of thousands of people are kept away from work for at least one day and almost a million person-weeks are lost.

Governments and safety organisations research causes of accidents and actively promote safe working practices. Findings of their research indicates:

  • Young workers and new recruits are more likely to have accidents.
  • On average, one worker in every 34 has a time lost injury each year which keeps them off work for a period in excess of one week.
  • Two out of three accidents occur as a result of people straining, falling slipping, tripping, stumbling, being struck by moving or falling objects, or striking against stationary objects.

These figures are average across all industries. However, occupations such as Plumbing are considered to be high risk where the probability of having an accident is significantly higher than in others. The risk of having an accident is significantly reduced by learning how to work safely. By observing general safety rules you can reduce the likelihood of yourself and others being hurt.


Key Points

  • Think safely.
  • Know the safety procedures for your job.
  • Develop safe working habits.
  • Set a good example for fellow workers.
  • Continually try to improve your work habits.

REMEMBER - The person who gets hurt does not always cause the accident. However, accidents are caused by some person failing to act safely, or to correct an unsafe condition.

 

TAKE SAFETY PRECAUTIONS

When using power tools always think about and observe the following safety precautions.

  1. Wear protective clothing and safety equipment. For example, wear safety glasses to protect your eyes and use headwear or a hairnet to keep your hair away from the drill.

  2. Keep the electric cord/airline away from places where they may be damaged or they may become hazards themselves.

  3. Secure the work and use the tools or equipment according to the manufacturer's specification. Never remove any machine guard unless you are authorised to do so for maintenance purposes.

  4. Don't compromise safety by hurrying and taking dangerous short cuts.

  5. Ensure all electrical appliances/tools are protected by an approved safety switch or residual current device.

  6. All electrical power tools should be regularly inspected and "tagged" by a suitably qualified electrical tradeperson.


    Diagram: Protective Clothing

 

 

UNIT 2 - GENERAL ELECTRICAL SAFETY

Extention Leads

Most portable electrical tools must be used in conjunction with extention leads. These leads are susceptible to damage as such the following points must be observed:

  • Use only properly made up three core extention leads with yellow outer sheathing and clear top sockets and plugs to allow easy inspection.
  • Leads should never be made using two core flex, (even those for use with double insulated tools) as they could be connected to a single insulated tool making the earthing protection system useless.
  • Inspect leads before use and ensure they are regularly tested and "tagged" by a qualified electrician.
  • Ensure leads are kept dry and elevated above the ground to avoid damage.
  • Store leads on a reel when not in use.
  • Make sure that leads are completely uncoiled when in use to avoid overheating.
  • Use leads which are as short as practicable to avoid voltage drop caused by excessive length.



Residual Current Devices (Safety Switches)

Earth leakage faults on-site, are the cause of many serious injuries and deaths each year. That's why it is compulsory on all construction sites to have all power circuits protected at the switchboard/distribution board by approved Earth Leakage Circuit Breakers (Residual Current Device). As from 1990 all new homes are required by law to have a Residual Current Device fitted. In fact all consumers of electricity are being encouraged to fit Residual Current Devices to help safeguard against electrocution. These devices are known by several names in addition to Residual Current Devices (RCD's) including Safety Switches and Earth Leakage Circuit Breakers (ELCB's) but they all essentially perform the same function.

RCD's work on an electromagnetic priniciple. When a current (caused by a fault) flows from active or neutral to earth, a tripping signal is established to disconnect the protected circuit. The disconnection occurs rapidly, typically between 10 and 50 milliseconds (msec). The combination of high sensitivity and rapid disconnection means that if a typical earth fault occurs, it will be detected and removed before it can cause damage or injury. On an RCD protected circuit, a person would still receive an electric shock but, as explained above, the duration of the shock would be very unlikely to result in electrocution. An important point to note is that an RCD will not protect against all causes of electrical accidents eg. when a person comes into contact with both active and neutral conductors without passing the current to earth. RCD's should not be regarded as a substitute for care, common sense and regular maintenance.

 

Switchboard RCD's / Safety Switchespark

Are installed by a qualified electrician at the origin of the circuit and offer the most comprehensive protection by monitoring both the wiring and the appliances of the circuit.

 


Power Point Safety Switches

Are installed by a qualified electrician in the same position as an ordinary power point. Depending on the wiring method, the device will protect one or more power points on the same circuit.


Portable RCD's

Are not permanently installed and enable specific appliances to be protected when used in a number of locations. Portable devices are particularly useful for monitoring portable power tools and extention leads.

 

 

 

POWER TOOLS

With this project we will be joining hardwood with bolts and screws, so as to prevent the timber from splitting we need to pre-drill the holes.

Following this, to fit the screws, it is far better and easier to use a power drill fitted with a screw bit.

As electric drills can be dangerous if in-correctly used, the team needs to be trained so that this tool can be safely used.

Discuss the following issues with the TAFE teacher:

  • Features of a power drill
  • How to stand when using the drill
  • How to hold the drill
  • What speed you should use
  • Clamping or holding the object to be drilled
  • Set out prior to drilling

 

This should then be followed by each team member using the drill to:

  • Drill holes for 10mm bolts
  • Drill guide holes in hardwood
  • Fix screws using various screw bits

 

 

CONSTRUCTION TECHNIQUES

There are a number of skills that the team needs to develop to construct this project.

Discuss these issues with your TAFE teacher and then try them out.

  • Measuring and marking out
  • Setting out angles
  • Using a hand saw
  • Fixing timber screws or bolts
  • Plane edges to remove the sharp corners
  • Sanding

If possible, get some practice at home doing these tasks. Ask for help, most people are only too happy to show you.

 

PREPARING THE MATERIALS LIST

It is very important to prepare an accurate list of our materials as the people we are ordering the materials from have to understand exactly what we want.

e.g. From the attached plan (PAGE 1) prepare a list of all materials required to construct a park bench.

An example of how this is done for the timber is as follows:

TABLE TOP: 6 - (142 x 32) FS x 1828

The meaning of this is:

6 - That is how many pieces of timber

(142 x 32) - Is the cross section size of the timber

FS - Means "Finished Surface", meaning that the surface is painted or smooth

1828 - This is the length of each piece of timber

NOTE: We also need to tell the timber merchant what type of timber we are going to use, but as all the timber is the one type, Cypress Pine, we should make a statement before we write the list of timbers stating, "All timber is to be of Cypress Pine".

As you prepare the list tick each part of the plan to make sure that you have missed nothing. If you are not sure of a size you can measure it directly from the plan.

Remember the plan is to scale (1:10), this means that 10mm(1cm) equals 100mm.

NOTE: In the Construction industry all measurements are in millimetres (mm).

e.g. Look at the plan and find the tabletop, it measures 900mm. Place your ruler on this and you will find it actually measures 90mm.

So whatever you measure just write an extra "0" after it and that will give you the actual size.

The fixing devices (screws and bolts) also need to be listed. These can also be estimated off the plan.

e.g. We need to fix the table to steel brackets set into the concrete pads where the tables are to be installed. So also two 10mm cup head bolts long enough to pass through each leg and a 6mm steel bracket. Don't forget the nuts and washers.

 

 

MATERIALS LIST (TO BE FILLED IN)

All timbers are to be "Cypress Pine"

NUMBER REQUIRED

SIZE

TABLE TOP

SEAT TOPS

TOP RAILS
(include CENTRE RAIL)

SEAT RAILS

BRACES

LEGS

COUNTER SUNK SCREWS

COACH BOLTS

10 mm                Length

CUP HEAD BOLTS

10 mm                Length

CUP HEAD BOLTS

10 mm                Length

NUTS

10 mm

WASHERS

10 mm

 

Team's estimate prepared by

 
 
 

Contact details (High School)

 
 
 

 

 

 

PREPARING THE TOOLS & EQUIPMENT LIST

To carry out a project which is not in a workshop with all the equipment available, it is critical that we bring to the construction site everything we need. So we need to prepare a complete list of the required equipment.

To do this we need to understand the job and what types of tools are needed to construct it. But there are other issues we need to consider like safety and first aid.

First, let us look at the tools we need. (Don't forget we will use some power tools).

We are working with timber so we need to:

  • Cut it
  • Drill it
  • Counter sink holes
  • Fix screws
  • Fix bolts
  • Smooth the timber
  • Take off any sharp edges
  • Clamp the timber together
  • Measure and set out
  • Mark out angles
  • Support the timber while we work on it
  • Paint it

We now need to consider all the other things that we may need, like:

  • Correct clothing
  • Personal safety items
  • Public safety (other people will be near the work site and we need to make sure that they are not too close to where we are working)
  • Power supply
  • Storage of material
  • Access to toilets
  • Food and drink
  • Include any other items that you think your team needs

TOOLS LIST (TO BE FILLED IN)

TOOLS DESCRIPTION

NUMBER REQUIRED

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

 

Team's estimate prepared by

 
 
 

Contact details (High School)

 
 
 

 

 

EQUIPMENT LIST (TO BE FILLED IN)

EQUIPMENT DESCRIPTION

NUMBER REQUIRED

   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   
   

 

Team's estimate prepared by

 
 
 

Contact details (High School)

 
 
 

 

 

SITE PLAN FOR TABLES AND BENCHES

 

 

 

PROJECT APPROVAL

To build this structure, the team must have the approval of the Local Authority, Moree Plains Shire Council.

The purpose of submitting plans of a structure to the Council is to ensure that a basic standard is maintained. This is very important for the community as it helps to preserve health, safety and the environment.

What the team needs to do is complete the attached forms.  (forms not included in this webpage - see below)

A lot of the sections in the forms will not apply to your project so discuss it with your team and if you are not sure, ask for help. Perhaps you could call into the Council and ask there for assistance.

 

This manual also contained the following documents and forms from
the Moree Shire Council (phone: 02 6757 3245) which are not included below in this webpage:

APPLICATION FOR CONSTRUCTION CERTIFICATE

DEVELOPMENT APPLICATION

GUIDE TO SUBMITTING A DEVELOPMENT APPLICATION

 


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